Projects

Our deployments

Real results for our customers in Silesia and across Poland - welding cobots, laser welders, ISO certification. Deployments carried out by WELDERSTAL from Grzawa (Silesian Voivodeship, Poland). The numbers speak for themselves.

30-60%

Higher productivity

average across customers

6-18

Months to ROI

return on investment

-50%

Less scrap

better weld quality

50%

Tax relief

for robotisation

Metal manufacturing WS-10 cobot

Automating the welding of steel frames

Challenge

The company produced 200 frames a month by hand. A shortage of welders on the market, rising labour costs and difficulty keeping welds repeatable under EN 1090.

Solution

Deployment of a WS-10 welding cobot with a rotary positioner. Training of 2 operators. Programming of 4 frame variants by hand guiding.

+60%

Higher productivity

-45%

Less scrap

8 months

Return on investment

350

Frames / month

"The cobot welded faster and more consistently than our best welder. And after training, the operator programs new parts on his own."

- Production manager

Furniture industry Laser welder

Laser welding of stainless steel parts

Challenge

A metal furniture manufacturer TIG-welded stainless steel table legs. Every part needed grinding and polishing - the finishing cost more than the welding.

Solution

Deployment of a 1500W handheld laser welder. Laser welder training. The grinding stage eliminated.

5×

Faster welding vs TIG

PLN 0

Grinding cost

-70%

Less distortion

12 months

Return on investment

"The laser welds are so clean that customers ask whether the parts are welded or glued. No grinding at all is a huge saving."

- Company owner

Steel structures ISO certification

EN ISO 3834 and EN 1090 certification

Challenge

A steel structures company had to obtain EN 1090-2 EXC3 to carry out public contracts. It lacked the in-house expertise to implement a welding quality system.

Solution

Initial audit, preparation of documentation (WPS, pWPS, WPQR), staff training, IWE welding supervision until the certificate was obtained.

4 months

Certification time

EXC3

Execution class

+40%

More orders

100%

Audit passed first time

"Without WELDERSTAL’s support, certification would have taken a year. With their IWE supervision, we passed the audit at the first attempt."

- Quality director

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